Process

Brush Production Process

Based on our factory’s more than 10 years of experience, we have created our own strict brush-making steps based on local conditions.

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Step 1

Package Removal

Package Removal

Remove package.

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Step 2

Bristle Color Comparing

Bristle Color Comparing

Compare the color of the bristle raw material and the brush sample. Ensure the brush in bulk order is the same as the sample.

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Step 3

Bristle Waviness Comparing

Bristle Waviness Comparing

Ensure the bristle raw material is in same waviness to reduce defective rate.

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Step 4

Restructuring

Restructuring

Remove inverted roots to make all bristles face the same direction, to avoid the prickly sensation caused by the rougher bristle roots.

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Step 5

Root Checking

Root Checking

Remove the broken and inverted bristles to ensure the correctness of the bristle direction.

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Step 6

Finish Restructuring

Finish Restructuring

Tie up the inspected bristles and store them in the semi-finished product warehouse.

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Step 7

Tube Inspection

Tube Inspection

Check whether the tube is deformed or scratched to reduce the defective rate.

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Step 8

Tube Selecting

Tube Selecting

Check again to ensure quality.

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Step 9

Gross Weight Weighing

Gross Weight Weighing

Check if all the brushes have the same bristle volume to ensure the quality consistency of the brushes.

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Step 10

Combing

Combing

After weighing, the bristles are slightly messy and need to be combed again to make each bristle face the same direction. Keep it neat and smooth can avoid uneven bristles caused by previous process.

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Step 11

Bristle Tidying

Bristle Tidying

Employees with more than 20 years of experience use skillful techniques make the bristles into the shape: using single and double bristle for insertion, bristle heads without peaks are usually made by cupping.

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Step 12

Bristle Binding

Bristle Binding

In order to prevent the bristle from spreading and deforming, use thin thread to manually wrap multiple turns until they are tight, adjust the bundling strength according to the amount of bristle.

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Step 13

Roots Shaving

Roots Shaving

After wrapping the thread, use manual or machine shaving to get a more complete brush head shape. By using a rapidly rotating razor, quickly trim the uneven excess bristle at the tail and smooth it without affecting the shape.

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Step 14

Bristle Nesting

Bristle Nesting

Wrap the bristle root with a plastic sleeve and push it into the tube with appropriate force, ensure the shape is well kept and avoid damage to the bristle tip.

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Step 15

Thread Removing

Thread Removing

Remove the thread that bound the bristle head and adjust the brush shape.

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Step 16

Tube Pressing

Tube Pressing

Shaping the nozzle with appropriate pressure. This step is only applicable to flat-headed brushes.

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Step 17

Size Measuring

Size Measuring

Measure the bristle length to make sure consistency.

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Step 18

Glue Injection

Glue Injection

Inject glue into the tube after confirming the brush is well-shaped. The imported water-proof glue can fix the bristles and prevent them from falling off.

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Step 19

Sleeve Attaching

Sleeve Attaching

Attach the sleeve to a brush to prevent scratches and deformation that may be caused by subsequent steps.

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Step 20

Inspection

Inspection

Check whether the bristle shape is correct and whether there are scratches on the nozzle.

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Step 21

Handle Inspection

Handle Inspection

Check the wooden handle appearance, surface, painting, size etc.

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Step 22

Tube Rounding

Tube Rounding

Adjust the shape of the nozzle to make it round.

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Step 23

Deburring

Deburring

Remove burrs in the tube to avoid scratching the handle.

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Step 24

Glue Injection

Glue Injection

Squeeze AB glue before assembling the wooden handle to make the brush stronger.

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Step 25

Adjustment

Adjustment

Adjust the shape of the nozzle to make sure it matches with the handle.

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Step 26

Glue Injection

Glue Injection

Apply glue on nozzle.

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Step 27

Assembling

Assembling

Assemble the nozzle to the handle.

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Step 28

Finished Product Assembly

Finished Product Assembly

Assemble the bristle head with handle to ensure they are tightly and seamlessly combined.

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Step 29

Glue Cleaning

Glue Cleaning

Remove dust and stains from finished makeup brushes before packing.

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Step 30

Inspection

Inspection

Check LOGO, barcode, PET tube, etc.

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Step 31

Mesh Cover Attaching

Mesh Cover Attaching

Put the mesh cover on the makeup brush and put it into a suitable bag to reduce scratches during transportation.

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Step 32

Packaging

Packaging

Put each packed brush on the conveyor belt, put it into an OPP or PET bag, and then put it into the bag for final packing.